Salt production method

Major boiling-down methods


Major salt concentrate production methods



Earthenware vessel and salt kettle


To boil down salt concentrate, earthenware vessels were used from ancient times; salt kettles came into general use from the Middle Ages.


Types of salt kettles



  • Shell kettle (clay salt-pan) (Kaigama)

    Shell kettles were made from lime clay produced by kneading powdered shells with brine.





  • Bamboo kettle (Ajirogama)

    Bamboo kettles were constructed in the form of a bamboo basket lined on both sides with clay composed of lime and sand.





  • Stone-lined kettle (Ishigama)

    Stone-lined kettles were developed from earthenware vessels. The bottom was lined with stones and the gaps between the stones were filled in with mortar.





  • Open iron salt-kettle (Tetsugama,Hiragama)

    Open iron salt-kettles were derivatives of Western models. They rapidly came into widespread use because they were more productive than the stone-lined kettles which had been used until then. Open iron salt-kettles were utilized at most of the salt terraces along the coast of the Setonaikai Sea by the beginning of the 1920s.





<Process>

The open iron salt-kettle system consisted of a rectangular salt crystal kettle (3m x 4m) and a small preliminary warming kettle. Steam was released into the air.






Salt kettle with steam heating


A salt kettle with a steam heating system was developed in 1922, based on sealed salt-kettles in use in Europe. From around this time producers started to perform the boiling down work in collaboration with each other and industrial cooperatives started to operate salt-kettles.



<Process>

Steam generated inside the sealed salt crystal kettle was used as the heat source for the preliminary warming kettle.






Pressurization evaporation


Salt shortages occurred during and after World War II leading to a strong demand to increase salt production in Japan.

Therefore, a salt production method that only needed seawater to be boiled, and which did away with the need for salt terraces, was investigated.

A pressurization evaporation system, which was cost effective if the system was reasonably large scale, was successfully developed.

This system came into operation in 1952 and produced 200,000 tons of salt a year during its most productive period.



<Process>

The boiler was used only to generate heat until evaporation started in the evaporation section and was not used at any other time. A compressor was used to compress the steam generated in the evaporation section which raised the temperature of the steam. This steam was then used as the heat source.






Vacuum evaporation


The first plant with a vacuum evaporation system was completed in 1931. Construction of plants with the present type of system began around the mid 1950s. The manual work required to boil kettles was replaced by inspection work such as monitoring and operating devices.



<Process>

The vacuum evaporation system is based on the principle that lowering the air pressure lowers the boiling point. The air pressure inside the evaporation system was lowered and steam generated from each of the evaporation sections was used as the heat source for the next evaporation section (for three or four sections). [Fuel consumption dropped to less than half of that required for open iron salt-kettles.]